Of course, if you're going to make a storage server, it needs to have not storage, but STORAGE, and unless you've won the Powerball that means SATA drives. I picked up another hardware RAID controller on eBay, this one a 6 port SATA PCI-X job for $150 or so. At the time I started this project, the price/capacity sweet spot on SATA drives was 300GB, so I picked up a total of four Maxtor 300GB drives and started chucking them into an array.
Two of them were already in a RAID 1 courtesy of a software/hardware RAID controller on my motherboard, and they happened to have a bunch of data I didn't want to lose. Did I mention I love hardware RAID controllers? It went like this: Add one of the two RAID 1 drives to the controller by itself and it comes up as JBOD with all the data on it. Chuck on another (blank) drive and drag it into the "array." The controller then turns the JBOD into a mirror. Connect another drive and drag it in and the controller turns the mirror into a RAID 5. If you want, keep adding drives until you run out of ports, or devote one to a hot spare, whatever you wanna do.
Of course, you can't just stick a system with a total of ten hard drives into any old case. Damage helped out here by giving me an old Supermicro SC760 enclosure, a full-tower monster with infinite fan mounting points that sounds like a B-52 when you turn it on. I hacked together a mount for the SCSI drives that fits into a bunch of unused 5.25" bays, complete with a couple of fans to keep them cool. It looks awful but it works well. I keep the thing in my basement next to the gig-E switch and patch panel, so neither its... homeliness nor its propeller noise bothers me.
Anyway, I currently have four drives in the RAID 5, with around 900GB of raw capacity, and it's really stinking fast.Yes, I know, there are 750GB SATA drives out there now, but I like the fact that I can lose a drive without losing any data, and I like the fact that (unlike my former sw/hw mirror) an OS crash doesn't force a rebuild. Besides, if I want to "rebuild" with bigger drives, I can just create a second array, copy the data over to it, then remove the old array and expand the new one. Server hardware is fun, even if it's last-gen. :-)